Audits and Maintenance

 
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Front end loading and optimisation:
Optimal time for involvement

•   Early entry to the project cycle is key to success.
Involving Tracer in the feasibility and feed planning phase offers you advantage with Tracers’ estimation services and optimisation programs.

•  Tracer provides a full suite of optimisation strategies, which are all industry-proven and enhance quality as well as lowering the Total Installation cost (TIC), Total Operating Cost (TOC) and schedule.

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Engineering and Design:
Optimal engineering via integrated 3D design tools

•   The care and attention devoted to initial design and engineering are key to the success of any project.

•   New developments in heat-tracing design:
Tracer developed computer aided design tools using industry standard software as a platform to interface directly with most 3D modeling packages. A new highly productive workflow enables to import electronic IDF (Intermediate Data Files) and/or PCF (Piping Component Files) from the customers’ model directly into Tracers bespoke heat-tracing design tools. The client does not need to generate and transmit hard/electronic copies of isometrics.
The tool generates accurate reports identifying missing data such as continuation drawings.

•   Top performance for your projects:
As the project progresses, the tool incorporates a ‘Revision Identifier’ so customers don’t have to invest time in sorting, reviewing and filtering changes to the data before issuing this information to Tracer.

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Supply Chain Management:
Advanced planning methods under the umbrella of ‘Operational Excellence’.

•   Tracer supply chain management includes planning and management of all activities involved in sourcing, procurement, conversion and logistics, including coordination and collaboration with channel partners.

•   Customer and/or project specific purchases – e.g. distribution panels, pre-insulated pipes, power cables, contractor management, etc. - are synchronised with the project needs and schedule.

•   “total cost of ownership“ Tracer controls all movement and storage of required products, work-in-process inventory and deliverables from point-of-origin to point-of-delivery by keeping in mind “total cost of ownership“ for the customer.

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Site Services:
Tracer excels in HMS projects of any magnitude

•   From, installation, site supervision, field engineering, quality assurance, quality control, to project management for any HMS project, Tracer offers site services for any project, ranging from just a few meters to hundreds of kilometers.

•   Tracer uses tools, protocols and - most importantly - its multi-faceted Tracer construction database software for tracking and reporting the crucial elements of the projects progress.

•   Site service activities are guided by a construction quality plan, tailored to every construction project. All personnel are trained to be aware of all the mechanisms and documents for verifying construction quality commitments.

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Commissioning and start-up:
total insight via inspection and test plans

•   The commissioning of a HMS is performed to ensure the correct installation and operation of systems prior to the handover to the end user.

•   Tracer’s testing system and commissioning procedure, governed by an Inspection and Test Plan (ITP), provides total insight into the condition of the tested circuits.

• Tracer's commissioning group verifies that:
- all HMS are tested and ready for operation.
- all insulation works are checked (using visual and infra-red techniques) and signed off.
- all required Inspection Test Records (ITR) for the power distribution panels and the individual electrical heat-tracing circuits are accurately completed and submitted to the end user.
- all As-Built conditions are recorded

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Audits and Maintenance:
Sound planning avoid lost revenue due to down-time or equipment failure

•   HMS audit and Maintenance agreements tailored to the requirements of the customer.
Timely preventive maintenance is essential to assure the reliable operation of Heat Management Systems (HMS), and to avoid the high cost associated with unexpected downtime.

•   Regular audits generate accurate system documentation that can be referenced at any time.

•  The audit process
Once the final assessment is complete, potential risk factors will have been identified and actions to improve the performance of the Heat Management System recommended.

•  Tracer can perform comprehensive damage assessments in respect of fires, explosions, or the recommissioning of old facilities

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Flexible contracting services:
We can act as general contractor, manage factory-trained labour force subcontractors; help you employ local subcontractors or act as your heat-tracing and insulation construction manager.$br Our global and regional services include pre-construction, mobilisation, construction, installation, post-construction, and full operational support.

Utilising the entire product bag of Tyco Thermal Controls, Tracer, the engineering and project execution arm of Tyco Thermal Controls, can provide the most technologically appropriate and economical heat-tracing solution for each project.
Offering a full range of heating system options is just one part of our full-service "turnkey commitment" to you. When you're ready to obtain the optimal heat-tracing system for your needs, Tracer will be there.

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