Mineral Insulated Technology

 

Pyrotenax Mineral insulated (MI) series heating systems are particularly suitable for applications with highest power requirements or for high exposure temperatures. MI heating systems provide the most reliable solutions for temperatures of up to 1000°C. Depending on the application, they typically require more sophisticated control systems.

Cable Construction

Pyrotenax MI heating cables are fully based on inorganic materials, various conductor and sheath materials are offered to best suit the widest range of applications:

Reference
Sheath Material
Max. temperature °C
Maximum power output* W/m
HCC
Copper
200
50
HCCH
HDPE sheathed copper
HDPE sheathed copper
30
HDC/HDF
Cupro-Nickel
400
80
HSQ
HSQ
600
250
HIQ
Inconel 600
600
600

*Max. power output depends on the specific application, Typical MI heating cable construction Increasing maintain temperatures reduce max. allowed power.


The range of MI heating cables covers a wide range of resistances, they can be used for short to very long circuits of several kilometers.

MI heating cables can't be easily terminated in the field. Termination of MI heating cables is craft sensitive, the joint of a high temperature heating cable to a MI cold lead cable requires experience with silver soldering of MI cables and specific tools. Tyco Thermal Controls therefore recommends to order factory terminated heating units, which are manufactured under the most suitable conditions and are fully tested before leaving the factory. This provides a connection as reliable as the heating cable itself. The joints can be done either by silver-soldering or using our laser technology. In particular for industrial applications involving high temperatures or power output, the laser technology provides the most reliable solution for industrial applications.

Tyco Thermal Controls offers a complete system, consisting of MI heating cables, cold lead cables, connection- and splice kits as junction boxes and other associated components.


Heating Cable -- Mineral Insulated (MI) Series heating cables
HCH/HCC HCH/HCC
Mineral Insulated copper heating cable
Pyrotenax

HDF/HDC HDF/HDC
Mineral Insulated (MI) Cupro-Nickel heating cables
Pyrotenax

HIQ HIQ
Series Constant Wattage MI – Factory-terminated elements or bulk cable
Pyrotenax

HSQ HSQ
Series Constant Wattage MI – Factory-terminated elements or bulk cable
Pyrotenax


 
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